Strutting your stuff

A site in Dubai brings in heavy equipment to build an unusual foundation method.

Annoying your neighbors is never good, but it is particularly easy to do when working in the middle of the city.

However, besides the noise, mess and a take over of the pavement, one thing that is certain to get your neighbour’s goat is if your foundation works cause the ground to be unstable, or if your anchor pins protrude into next door’s basement. Such problems are inevitable in cities though, particularly as existing structures get replaced with taller buildings with a heavier footprint.

This brings us to the site of a new Emirates Bank. The plot is near the Dubai/Sharjah border where it surrounded by buildings on three sides with a road of the front. This building has a four storey basement, which is about as deep as it is possible to go in this part of Dubai, before serious problems with water occur, while the building itself is a medium rise with a ground loading of around 20kp².

The most common way of securing such a structure would be with large ground anchors, but these would intrude in to the boundary, and possibly into the next building’s basement. In any case, a NOC was unlikely to be issued for such works, so an alternative solution needed to found.

The answer came in the form of a foundation method known as ‘strutting’. Unlike other methods, the foundation walls are triangulated by enormous beams, so that while being built up, the foundation pit becomes its own support.

For the groundworks on this project, the bank chose Lebanese geotechnical firm Edrafor Emirates. Projects director George Saliby explained “In order to support this retaining wall there is two methodologies. Either you use what are called ‘tie back anchors’ which means you are installing something beyond your property limits. In this particular case, if we were to install such anchors they would have been intruding on the property limits. If the guys next door had a basement then you could not have had been able to install it, because then we would be breaking into the basement wall.”

He added “So the main reason we have to use struts on this building is that [the client] could not get an NOC from neighbours.

“The ground loading is around 20 kp², but it is a combination between this and what footing the building sits on. It will impose load on the retaining wall. And if it is an old building, you would have to go back and find out what kind of wall it is, what it was really designed for and all that – it is a very tedious process and sometimes it is not even possible. You would have to go back to the original developer and get hold of the plans, which could take up to a year and developers just don’t have time. So it is in our interests to use this method – it is much quicker. You don’t need anything from the neighbours, you just install the struts and work can proceed.”

Struts

The beams are very heavy and a minimum of eighty tonnes is required. Edrafor brought in a lattice-boom crawler crane of 100 tonnes and closed the road so the struts could be installed. Saliby stressed that it was most important to get the positioning exactly right. “If it is out, even by a few centimeters could delay the project by a week” he said.

“Once the ‘Captain Pin’ is in place it is a relatively easy process, perhaps less than a few days we actually put one in and weld it properly. Because the plate that it sits on is cast with the ‘wailer pin’ so the only thing is to put the strut in the location and properly weld it. With a good welder, that will only take a day on each side.”

To the author’s non-engineering ears, this seems to be a very complex process. After all, if the pins are triangulated in the wrong position, there is the risk that the entire excavation might collapse. However, Saliby assures us that it is; “Quite straightforward other than the struts and the timing.”

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